Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding
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Customized Automotive Plastic Mold
,500K Cycles Insert Injection Moulding
,1M Cycles Insert Injection Moulding
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Product NameAutomotive Plastic Mold
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Shaping ModePlastic Injection Mould,Plastic Injection Molding,Compression Mould
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MaterialSTEEL,ps,PP,Steel And Metal,aluminum
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ProductVehicle Mould,Household Appliance,plastic Injection Mold,injection Machine Mold,Household Product
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Mould Life250000-300000shots,200~1 M Available,300,000shots,000 Times
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RunnerHot Runner\ Cold Runner,cold/hot
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CavityMulti Cavity,as Per Client's Requirement
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Product MaterialPlastic,Steel,PP,ABS,PS
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Mold MaterialNAK80,H13,50#,P20,45#
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Design SoftwareCAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE
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Mould MaterialP20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 Etc,H13
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ApplicationHome Appliance,Industrial,Automotive,various Range,Machine
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CertificationISO9001,FDA,ISO13485
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Mould BaseNon-Standard Plastic Injection Mould,World Standard,European Standard,LKM.HASCO,HASCO Standard
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Surface TreatmentSandblasted,Texture,anodizing Black,clear Painting,Polishing
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SizeAs Samples/drawings,customized Accepted,Customized Size
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Mold RunnerHot&Cold Runner You Can Choose,Hot Runner And Code Runner
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Mold Life000 To 1,500000 Shots,000 Shots,100000-1000000,50
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Plastic MaterialPeek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE
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Place of OriginDongguan, China
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Brand NameMID MOULD
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CertificationISO9001:2015 Certificate, export standard compliant
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Minimum Order Quantity1 set
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PriceUSD $3,000–$50,000 per set (depending on complexity)
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Packaging DetailsWooden case + anti-rust oil + protective film + packing list
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Delivery Time25–45 working days (longer for complex tools)
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Payment Terms50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
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Supply Ability20–35 sets per month, depending on structure
Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding
Insert Injection Molds For Automotive Electronics 500K-1M Cycles
Product Process
This insert injection mold utilizes a "pre-insert placement followed by injection molding" process, achieving an integrated bond between the plastic and the insert during molding. Compared to traditional assembly, this process improves bonding strength while effectively shortening production cycles. It is widely used in electronics, home appliance, and automotive industries.
Process Flow
- Mold Design: Plan the insert installation position and guide grooves
- CAE Simulation: Analyze plastic flow and stress distribution
- Precision Machining: Use high-speed CNC to machine the mold surface and insert slots
- Assembly and Commissioning: Install the positioning device and water cooling system
- Mold Trial Inspection: Verify the product appearance, dimensions, and insert strength
Product Specifications
| Item | Description |
|---|---|
| Mold Type | Insert Injection Mold |
| Mold Material | P20 1.2344 S136 |
| Cavities | 2–16 |
| Mold Life | 500,000–1,000,000 cycles |
| Surface Treatment | Polishing, Nitriding, Sandblasting |
| Applicable Plastics | PP, PC, ABS, PBT |
| Insert Type | Copper, Steel, Electronic Pins |
| Product Accuracy | ±0.02mm |
| Cooling System | Parallel Water Cooling Circuits |
| Product Cycle | 50–75 Days |
Product Applications
- Electrical Switch and Socket Housings
- Precision Medical Consumables
- Automotive Electronic Components
- Industrial Connectors
Product Advantages
- Plastic and insert molding in one piece - strong and durable
- Reduced assembly and labor costs
- Supports multi-cavity molds and high production capacity
- Suitable for precision part production
Frequently Asked Questions
Q1: Will the insert fall off easily?
A1: No, the plastic melts and forms a strong bond.
Q2: Does it support different types of inserts?
A2: Yes, we can customize metal, ceramic, or sensor inserts.
Q3: What is the typical mold lifespan?
A3: Up to one million mold cycles, depending on the steel material and the operating environment.
Q4: Is it suitable for high-volume production?
A4: Yes, the mold can be designed with multiple cavities, resulting in fast cycle times.
Q5: Does an insert mold increase production costs?
A5: The initial investment is slightly higher, but it saves on subsequent assembly costs, making it more economical overall.
Customized Services
We can customize the number of mold cavities, insert material, cooling solution, and automation interfaces to meet diverse application scenarios, from mass production to precision production.
Related Cases
Our services cover all industries and reach all parts of the world.
