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MID Mould Industrial Ltd. 86--18666430006 info@midmould.com
Lightweight Insert Molding 600K - 1.2M Cycles Molds For Plastic And Metal

Lightweight Insert Molding 600K - 1.2M Cycles Molds For Plastic And Metal

Products - Insert Molds
  • Highlight

    Lightweight Insert Molding

    ,

    600K Cycles Molds For Plastic

    ,

    1.2M Cycles Molds For Plastic

  • Product Name
    Insert Molding
  • Shaping Mode
    Plastic Injection Mould,Plastic Injection Molding,Compression Mould
  • Material
    STEEL,ps,PP,Steel And Metal,aluminum
  • Product
    Vehicle Mould,Household Appliance,plastic Injection Mold,injection Machine Mold,Household Product
  • Mould Life
    250000-300000shots,200~1 M Available,300,000shots,000 Times
  • Runner
    Hot Runner\ Cold Runner,cold/hot
  • Cavity
    Multi Cavity,as Per Client's Requirement
  • Product Material
    Plastic,Steel,PP,ABS,PS
  • Mold Material
    NAK80,H13,50#,P20,45#
  • Design Software
    CAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE
  • Mould Material
    P20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 Etc,H13
  • Application
    Home Appliance,Industrial,Automotive,various Range,Machine
  • Certification
    ISO9001,FDA,ISO13485
  • Mould Base
    Non-Standard Plastic Injection Mould,World Standard,European Standard,LKM.HASCO,HASCO Standard
  • Surface Treatment
    Sandblasted,Texture,anodizing Black,clear Painting,Polishing
  • Size
    As Samples/drawings,customized Accepted,Customized Size
  • Mold Runner
    Hot&Cold Runner You Can Choose,Hot Runner And Code Runner
  • Mold Life
    000 To 1,500000 Shots,000 Shots,100000-1000000,50
  • Plastic Material
    Peek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE
  • Place of Origin
    Dongguan, China
  • Brand Name
    MID MOULD
  • Certification
    ISO9001:2015 Certificate, export standard compliant
  • Minimum Order Quantity
    1 set
  • Price
    USD $3,000–$50,000 per set (depending on complexity)
  • Packaging Details
    Wooden case + anti-rust oil + protective film + packing list
  • Delivery Time
    25–45 working days (longer for complex tools)
  • Payment Terms
    50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
  • Supply Ability
    20–35 sets per month, depending on structure

Lightweight Insert Molding 600K - 1.2M Cycles Molds For Plastic And Metal

  • Lightweight Insert Molding 600K - 1.2M Cycles Molds For Plastic And Metal
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Custom Insert Molds For Plastic And Metal 600K-1.2M Cycles
Durable High Accuracy Injection Molding Solutions
Product Process

Insert injection molding involves pre-placing metal parts, threaded components, ceramic parts, or electronic elements within the mold cavity. Molten plastic is then injected to coat the insert surface, creating a single-step molding process. This technology ensures lightweight, multifunctional products while eliminating assembly steps and improving production efficiency.

Process Flow
  • Mold Design: Determine fixing method and flow channel structure based on insert type and functional requirements
  • CAD/CAE Analysis: Simulate plastic flow and wrapping effects to optimize insert force and positioning
  • Precision Machining: Use CNC and EDM to create insert slots and cavities
  • Mold Assembly: Install cooling water circuits and specialized insert positioning devices
  • Mold Trial Verification: Test bond strength, dimensional accuracy, and surface finish
Product Specifications
Item Parameter Description
Mold Type Insert Injection Mold  
Mold Material H13, 718H, S136  
Cavities 1–12  
Mold Life 600,000–1.2 Million Cycles  
Surface Treatment Polishing, Chrome Plating, Nitriding  
Applicable Plastics ABS, PA66, PC, PP  
Insert Type Metal, Threaded, Electronic Components  
Product Accuracy ±0.015mm  
Cooling System Independent, High-Efficiency Water Cooling  
Production Cycle 45–70 days  
Product Applications
  • Automotive parts (plastic-coated nuts and structural components)
  • Industrial equipment (wear-resistant or conductive elements)
  • Medical devices (components with metal supports or functional inserts)
  • Electronic products (plugs, sockets, terminal housings)
Product Advantages
  • One-shot molding with strong plastic-to-insert bonding
  • Eliminates secondary assembly, reducing production costs
  • Enables multifunctional integration (lightweight, conductive, wear-resistant)
  • High precision suitable for mass production
Frequently Asked Questions
Q1: Will the insert shift during the injection molding process?

A1: The mold features a dedicated positioning mechanism combined with CAE analysis to ensure insert stability.

Q2: Is the insert mold suitable for automated production?

A2: Yes, it's commonly used with robotic insertion systems for improved efficiency.

Q3: Are there any restrictions on the type of inserts?

A3: It accommodates various inserts including metals, ceramics, and sensors for high flexibility.

Q4: What is the typical lifespan of this type of mold?

A4: Made of high-quality steel, the mold typically lasts up to one million cycles.

Q5: Is mold maintenance complicated?

A5: Routine maintenance only requires cleaning cooling water lines and inspecting positioning mechanisms.

Q6: Can it be used for small-batch trial production?

A6: Yes, we can design molds with multiple or fewer cavities based on customer needs.

Customized Services
  • Custom insert specifications (nuts, conductive parts, ceramic parts)
  • Flexible mold cavity configuration (1–16 cavities available)
  • Optimized cooling water line design
  • Custom interface for automated insert manipulators
  • Custom surface treatment options
Tags:

Home Appliance Mold

Insert Injection Moulding

Plastic Moulding Tooling

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