Wear Resistant Insert Molds 1.5M Cycles Injection Moulding Tooling With Ceramic Alloy Inserts
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Highlight
Wear Resistant Insert Molds
,1.5M Cycles Injection Moulding Tooling
,Injection Moulding Tooling Wear Resistant
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Product NameInsert Molds
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Shaping ModePlastic Injection Mould,Plastic Injection Molding,Compression Mould
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MaterialSTEEL,ps,PP,Steel And Metal,aluminum
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ProductVehicle Mould,Household Appliance,plastic Injection Mold,injection Machine Mold,Household Product
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Mould Life250000-300000shots,200~1 M Available,300,000shots,000 Times
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RunnerHot Runner\ Cold Runner,cold/hot
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CavityMulti Cavity,as Per Client's Requirement
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Product MaterialPlastic,Steel,PP,ABS,PS
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Mold MaterialNAK80,H13,50#,P20,45#
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Design SoftwareCAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE
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Mould MaterialP20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 Etc,H13
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ApplicationHome Appliance,Industrial,Automotive,various Range,Machine
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CertificationISO9001,FDA,ISO13485
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Mould BaseNon-Standard Plastic Injection Mould,World Standard,European Standard,LKM.HASCO,HASCO Standard
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Surface TreatmentSandblasted,Texture,anodizing Black,clear Painting,Polishing
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SizeAs Samples/drawings,customized Accepted,Customized Size
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Mold RunnerHot&Cold Runner You Can Choose,Hot Runner And Code Runner
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Mold Life000 To 1,500000 Shots,000 Shots,100000-1000000,50
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Plastic MaterialPeek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE
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Place of OriginDongguan, China
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Brand NameMID MOULD
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CertificationISO9001:2015 Certificate, export standard compliant
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Minimum Order Quantity1 set
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PriceUSD $3,000–$50,000 per set (depending on complexity)
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Packaging DetailsWooden case + anti-rust oil + protective film + packing list
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Delivery Time25–45 working days (longer for complex tools)
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Payment Terms50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
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Supply Ability20–35 sets per month, depending on structure
Wear Resistant Insert Molds 1.5M Cycles Injection Moulding Tooling With Ceramic Alloy Inserts
Wear Resistant Insert Molds With Ceramic Alloy Inserts For 1.5M Cycles
The best choice for wear-resistant parts
Product Process
Insert injection molds embed wear-resistant alloys or ceramics within plastic parts, significantly improving the wear resistance and service life of the product.
Process Flow
- Determine product wear areas
- CAD/CAE simulation of force and wear distribution
- CNC machining insert slots
- Mold assembly and cooling channel optimization
- Test molds to verify wear resistance
Product Specifications
| Item | Parameter | Description |
|---|---|---|
| Mold Type | Wear-resistant insert mold | |
| Mold Material | H13 S136 | |
| Number of cavities | 1–6 cavities | |
| Mold Life | 800,000–1.5 million cycles | |
| Surface Treatment | Nitriding, Polishing | |
| Applicable Materials | PA66, PBT, ABS | |
| Insert Type | Ceramic, Alloy | |
| Product Accuracy | ±0.02mm | |
| Cooling System | Independent cooling channels | |
| Product Cycle | 55–80 days |
Product Applications
- Industrial Equipment Parts
- Machinery Guides
- High-Friction Components
Product Advantages
- Wear resistance, extended life
- Tight fit, no loosening
- Lower maintenance costs
FAQ
Q1: Is the ceramic insert brittle?
A1: Specially treated to prevent breakage
Q2: Is the mold suitable for high-friction applications?
A2: Very suitable. Resistant to long-term wear
Q3: What is the typical service life?
A3: Up to 1.5 million mold cycles
Q4: Can multiple inserts be combined?
A4: Yes, different materials can be mixed.
Customized Service
We design inserts and mold structures based on specific wear requirements, providing a complete solution.
Related Cases
Our services cover all industries and reach all parts of the world.
