Insert Molds One Step Plastic and Metal Integration for Structural Parts and High Efficiency Production
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Highlight
insert molds for plastic metal
,high cycle insert molds
,durable insert molds 500K cycles
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Shaping ModePlastic Injection Mould,Plastic Injection Molding,Compression Mould
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MaterialSTEEL,ps,PP,Steel And Metal,aluminum
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ProductVehicle Mould,Household Appliance,plastic Injection Mold,injection Machine Mold,Household Product
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Mould Life250000-300000shots,200~1 M Available,300,000shots,000 Times
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RunnerHot Runner\ Cold Runner,cold/hot
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CavityMulti Cavity,as Per Client's Requirement
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Product MaterialPlastic,Steel,PP,ABS,PS
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Mold MaterialNAK80,H13,50#,P20,45#
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Design SoftwareCAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE
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Mould MaterialP20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 Etc,H13
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ApplicationHome Appliance,Industrial,Automotive,various Range,Machine
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Product NamePlastic Injection Mould,injection Machine Mold,Shanghai Factory Cheap Plastic Component Injection Mold,High Quality Virgin Raw Material Custom Plastic Injection Mold Product,Gear Parts
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CertificationISO9001,FDA,ISO13485
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Mould BaseNon-Standard Plastic Injection Mould,World Standard,European Standard,LKM.HASCO,HASCO Standard
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Surface TreatmentSandblasted,Texture,anodizing Black,clear Painting,Polishing
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SizeAs Samples/drawings,customized Accepted,Customized Size
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Mold RunnerHot&Cold Runner You Can Choose,Hot Runner And Code Runner
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Mold Life000 To 1,500000 Shots,000 Shots,100000-1000000,50
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Plastic MaterialPeek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE
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Place of OriginDongguan, China
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Brand NameMID MOULD
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CertificationISO9001:2015 Certificate, export standard compliant
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Minimum Order Quantity1 set
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PriceUSD $3,000–$50,000 per set (depending on complexity)
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Packaging DetailsWooden case + anti-rust oil + protective film + packing list
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Delivery Time25–45 working days (longer for complex tools)
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Payment Terms50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
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Supply Ability20–35 sets per month, depending on structure
Insert Molds One Step Plastic and Metal Integration for Structural Parts and High Efficiency Production
Insert Molds One Step Plastic and Metal Integration for Structural Parts and High Efficiency Production
Product Process
Insert injection molds embed metal parts directly into the plastic during the molding process, allowing the finished product to combine the lightweight design of plastic with the strength and functionality of metal.
Process Flow
- Determine insert size and installation position
- CAD/CAE analysis of melt flow and bond strength
- CNC machining of cavity and insert slots
- Mold assembly and cooling system installation
- Trial mold verification of bond quality and appearance
Product Specifications
| Item | Parameter Description |
|---|---|
| Mold Type | Insert injection mold |
| Mold Material | P20, H13, S136 |
| Number of cavities | 1–12 |
| Mold Life | 500,000–1,000,000 cycles |
| Surface Treatment | Polishing, Chrome Plating, Nitriding |
| Applicable Materials | ABS, PP, PA, PC |
| Insert Type | Metal, Ceramic |
| Product Accuracy | ±0.015mm |
| Cooling System | Independent cooling water circuit |
| Production Cycle | 45–65 days |
Product Applications
- Automotive Parts (Nut Brackets)
- Electrical Housings and Plugs
- Industrial Conductive Parts
Product Advantages
- High Strength, Strong Bond
- Reduces Subsequent Assembly Processes
- Improves Production Efficiency
FAQ
Q1: Will the insert fall off?
A1: No, strong fusion ensures secure bonding.
Q2: Does it support inserts of different materials?
A2: Yes, we can design it based on your needs.
Q3: What is its typical lifespan?
A3: Approximately one million mold cycles.
Q4: Is the mold suitable for automation?
A4: It can be used with robotic automation systems.
Customized Service
We can customize different insert types and mold structures to meet the needs of various industries.
Related Cases
Our services cover all industries and reach all parts of the world.
