Insert Molds Custom Plastic Injection with Metal Inserts High Strength and Durable Solutions
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Highlight
custom insert molds for plastic injection
,high cycle insert molds 500K-1M
,durable plastic injection molding inserts
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Shaping ModePlastic Injection Mould,Plastic Injection Molding,Compression Mould
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MaterialSTEEL,ps,PP,Steel And Metal,aluminum
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ProductVehicle Mould,Household Appliance,plastic Injection Mold,injection Machine Mold,Household Product
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Mould Life250000-300000shots,200~1 M Available,300,000shots,000 Times
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RunnerHot Runner\ Cold Runner,cold/hot
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CavityMulti Cavity,as Per Client's Requirement
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Product MaterialPlastic,Steel,PP,ABS,PS
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Mold MaterialNAK80,H13,50#,P20,45#
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Design SoftwareCAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE
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Mould MaterialP20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 Etc,H13
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ApplicationHome Appliance,Industrial,Automotive,various Range,Machine
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Product NamePlastic Injection Mould,injection Machine Mold,Shanghai Factory Cheap Plastic Component Injection Mold,High Quality Virgin Raw Material Custom Plastic Injection Mold Product,Gear Parts
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CertificationISO9001,FDA,ISO13485
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Mould BaseNon-Standard Plastic Injection Mould,World Standard,European Standard,LKM.HASCO,HASCO Standard
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Surface TreatmentSandblasted,Texture,anodizing Black,clear Painting,Polishing
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SizeAs Samples/drawings,customized Accepted,Customized Size
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Mold RunnerHot&Cold Runner You Can Choose,Hot Runner And Code Runner
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Mold Life000 To 1,500000 Shots,000 Shots,100000-1000000,50
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Plastic MaterialPeek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE
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Place of OriginDongguan, China
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Brand NameMID MOULD
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CertificationISO9001:2015 Certificate, export standard compliant
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Minimum Order Quantity1 set
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PriceUSD $3,000–$50,000 per set (depending on complexity)
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Packaging DetailsWooden case + anti-rust oil + protective film + packing list
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Delivery Time25–45 working days (longer for complex tools)
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Payment Terms50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
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Supply Ability20–35 sets per month, depending on structure
Insert Molds Custom Plastic Injection with Metal Inserts High Strength and Durable Solutions
Insert Molds Custom Plastic Injection Molding with Metal Inserts
High Strength, Durable and Cost Effective Solutions
Product Process
Insert injection molding involves placing metal, ceramic, or other preformed components into the mold cavity during injection molding, fusing them with plastic to create a single integrated piece. This process maintains product lightweight while enhancing strength, conductivity, or specialized functionality. Widely used in electronics, appliances, automotive, and medical industries.
Process Flow
- Mold Design: Determine insert position and structure for secure bonding
- CAD/CAE Analysis: Optimize plastic flow and insert positioning stability
- High-Precision CNC Machining: Create mold cavity and insert mounting groove
- Mold Assembly: Install positioning devices and cooling system
- Mold Trial Verification: Test insert-plastic bond strength and product performance
Product Specifications
| Item | Parameter | Description |
|---|---|---|
| Mold Type: | Insert Injection Mold | |
| Mold Material: | P20, H13, S136 | |
| Number of Cavities: | 1–16 | |
| Mold Life: | 500,000–1,000,000 cycles | |
| Surface Treatment: | Polishing, Nitriding, Chrome Plating | |
| Applicable Materials: | PP, ABS, PA, PC | |
| Insert Type: | Metal, Ceramic, Electronics | |
| Product Accuracy: | ±0.02mm | |
| Cooling System: | High-Efficiency Water Cooling | |
| Production Cycle: | 45–70 Days |
Product Applications
- Automotive Parts (Nut Inserts, Structural Components)
- Electronic Components (Plugs, Socket Housing)
- Medical Devices (Plastic Parts with Metal Structures)
- Industrial Parts (Conductive or Wear-Resistant Components)
Product Advantages
- Single-step molding creates secure plastic-insert bonds
- Lightweight construction with enhanced functionality
- Increased production efficiency by eliminating secondary assembly
- Enables special properties: conductivity, wear resistance, high-temperature tolerance
Frequently Asked Questions
Q1: What is the difference between an insert mold and a conventional injection mold?
A1: Insert molds embed metal or other components within plastic in a single step, enhancing product functionality compared to conventional molds.
Q2: Will the insert loosen?
A2: Proper cavity design and melt encapsulation ensure permanent bonding.
Q3: Is insert molding suitable for automation?
A3: Yes, automated insert robot systems can be implemented.
Q4: Are there any restrictions on the insert material?
A4: Common metals, ceramics, and high-temperature-resistant materials are all suitable.
Q5: Does this increase mold processing difficulty?
A5: Precision CNC and CAE analysis effectively address any additional complexity.
Q6: What is the typical mold lifespan?
A6: Under normal conditions, molds achieve up to one million cycles.
Customized Services
We customize insert types, cavity structures, and cooling methods to meet specific requirements. Our automated insert solutions serve diverse applications across automotive, electronics, and medical industries.
Related Cases
Our services cover all industries and reach all parts of the world.
