Custom ABS/PC Injection Molding Housing 30-250mm Durable 200K Cycles
Lightweight, durable, and ergonomic OEM manufacturing solution for handheld device enclosures.
Process Introduction
Our multi-material injection molding process using ABS, PC, and TPU creates optimal handheld device enclosures, with optional dual-color injection molding for combined hard shell and soft rubber protection.
Process Flow:
- Raw Material Drying and Coloring
- Injection Molding with Non-Slip Texture on Grip
- Optional Two-Color Injection Molding for Softer Grip
- Surface Treatment (Painting, UV, Laser Engraving)
- Product Assembly and Testing
Product Specifications
| Parameter |
Value Range/Description |
| Material |
ABS, PC, TPU |
| Injection Pressure |
60–200 MPa |
| Mold Steel |
P20, 718 |
| Mold Life |
200,000–600,000 Cycles |
| Product Dimensions |
30–250 mm |
| Wall Thickness |
1–3.5 mm |
| Accuracy |
±0.05 mm |
| Surface Treatment |
Painting, UV, Silk Screen Printing, Laser Engraving |
| Molding Cycle |
15–60 seconds |
| Applications |
Handheld Device Housings, Scanner Housings, Medical Handheld Instrument Housings |
Applications and Advantages
Typical Applications:
Scanners, Mobile Terminals, Medical Testing Equipment, POS Terminal Housings
Core Advantages:
- Lightweight and shock-resistant construction for high-frequency use
- Ergonomic anti-slip design for comfortable, secure grip
- Multi-material combination with hard shell and integrated soft rubber
- Enhanced visual appeal through diverse surface finishes
- Flexible customization options including logos and exclusive colors
Frequently Asked Questions
Q1: Is two-color injection molding supported?
A1: Yes, ABS + TPU is a common combination.
Q2: Is it drop-resistant?
A2: It can withstand drops up to 1.5 meters without damage.
Q3: What is the minimum order quantity?
A3: Small-batch trial production is supported.
Q4: Is the shell waterproof?
A4: It is waterproof through a sealing structure.
Q5: Is it suitable for medical devices?
A5: Antibacterial materials can be used to meet your needs.
Customization Options
We support two-color mold design, ergonomic optimization, and logo customization to meet your specific requirements.