Custom Injection Molding For Electrical Junction Boxes 50-800mm Waterproof
Waterproof, insulated, flame-retardant PC/ABS/PA6GF durable OEM industrial plastic housing manufacturer specializing in high-quality electrical enclosures.
Manufacturing Process
Industrial electrical junction boxes are manufactured using high-strength injection molding, widely used in power, machinery, and outdoor equipment.
Process Advantages
- Excellent Insulation: Made with PC, ABS, and PA6+GF materials providing superior electrical insulation
- Weather Resistance: Suitable for long-term outdoor use with waterproof and dustproof properties
Manufacturing Process Steps
- Raw Material Preparation
- Injection Molding
- Cooling and Setting
- Surface Treatment (Sandblasting, Waterproof Coating)
- IP Rating Testing
Product Specifications
| Parameter |
Value Range/Description |
| Material |
PC, ABS, PA6+GF |
| Injection Pressure |
70–220 MPa |
| Mold Steel |
S136, 718 |
| Mold Life |
200,000–1,000,000 cycles |
| Product Size |
50–800 mm |
| Wall Thickness |
1–8 mm |
| Accuracy |
±0.05 mm |
| Surface Treatment |
Sandblasting, Waterproof Coating |
| Molding Cycle |
15–100 seconds |
| Application |
Industrial junction boxes, control boxes, electrical enclosures |
Applications and Advantages
Typical Applications:
- Industrial junction boxes
- Outdoor waterproof control boxes
- Electrical enclosure components
- Communication equipment enclosures
Key Advantages:
- Insulation Safety: Materials offer excellent electrical insulation
- Waterproof and Dustproof: Supports IP65 and higher ratings
- Weather Resistance: Suitable for harsh outdoor environments
- High-Volume Production Stability: Ensures dimensional accuracy and consistency
- Long Lifespan: Durable molds and products
Frequently Asked Questions
Q1: Does the product have a waterproof rating?
A1: IP65–IP67 can be designed according to requirements.
Q2: What is the mold lead time?
A2: Generally 4–6 weeks.
Q3: Can custom openings be supported?
A3: Yes, customized structures are supported.
Q4: Is the material flame-retardant?
A4: PC and PA6+GF meet flame-retardant requirements.
Q5: Does it support export certifications?
A5: CE, RoHS, and other standards can be met.
Custom Mold Design
Supports waterproof, dustproof, and fireproof design; rapid prototyping; and industrial applications.