Custom Injection Molding For Pump Impellers 30-400mm PA GF POM
High-strength, corrosion-resistant precision plastic components manufactured using PA GF and POM materials for industrial applications.
Process Introduction
The impeller is a core pump component manufactured through high-strength injection molding. We combine engineering plastics like PA+GF and POM to ensure corrosion resistance, wear resistance, and high pressure tolerance.
Material Advantages
- PA+GF (reinforced nylon) for enhanced strength
- POM for superior wear resistance
Process Features
Complex fluid channel designs require high-precision molds to maintain optimal fluid efficiency.
Process Flow
- Material drying to prevent moisture issues
- Precision injection molding for consistent blade thickness
- Controlled cooling to prevent warping
- Surface polishing to reduce fluid resistance
- Comprehensive performance testing (pressure, corrosion, flow rate)
Product Parameters
| Parameter |
Value Range/Description |
| Material |
PA6+GF, POM, PP |
| Injection Pressure |
80–220 MPa |
| Mold Steel |
S136, H13 |
| Mold Life |
200,000–800,000 cycles |
| Product Size |
30–400 mm |
| Wall Thickness |
1–6 mm |
| Accuracy |
±0.03 mm |
| Surface Treatment |
Polishing, Sandblasting |
| Molding Cycle |
20–100 seconds |
| Application |
Water pump, submersible pump, circulation pump impellers |
Applications and Advantages
Typical Applications: Water pump impellers, submersible pump components, industrial circulation pump parts.
Key Advantages:
- High Strength: Reinforced nylon enhances mechanical properties
- Corrosion Resistance: Suitable for long-term contact with water or chemicals
- High Efficiency: Precisely molded blades ensure optimal fluid efficiency
- Wear Resistance: POM provides extended lifespan
- Consistent Production: Injection molding ensures stable impeller dimensions
FAQ
Q: Can it withstand high water pressure?
A: Yes, reinforced nylon is suitable for high-pressure environments.
Q: Do you support OEM?
A: We support OEM/ODM services.
Q: What diameters are available?
A: Custom sizes from 30–400 mm are available.
Q: What is the mold lead time?
A: Generally 4–6 weeks.
Q: Is the product corrosion resistant?
A: Yes, our materials resist water and chemical corrosion.
Customized Mold Design Services
We support design of pump impellers in various sizes and fluid flow structures, offering rapid prototyping and performance optimization services.