Rapid Prototype Industrial Equipment Testing Instrument Housing Plastic Parts CNC OEM
Process Introduction
Industrial injection molding (IIM) is a manufacturing process where heated, molten plastic is injected into a mold to produce precision components. This method is ideal for industrial applications including mechanical parts, equipment housings, connectors, and functional components, offering mass production capabilities with high precision and superior surface quality.
Process Flow
- Product Design and 3D File Confirmation
- Mold Design and Flow Analysis
- Mold Processing and Trial
- Raw Material Preparation (Plastic Pellets, Additives)
- Injection Molding (Heating, Injection, Cooling, Demolding)
- Surface Treatment (Painting, Plating, Silk Screen Printing, UV Coating)
- Inspection and Dimensional Verification
- Assembly and Performance Testing
- Packaging and Shipping
- Customer Feedback and Continuous Optimization
Product Parameters
| Parameter |
Value Range/Description |
| Process |
Injection Molding / Overmolding |
| Material |
ABS, PC, PA, POM, PP, PE, etc. |
| Accuracy |
±0.05–0.1 mm |
| Dimension Range |
1 mm – 1000 mm |
| Hardness |
60–120 Rockwell |
| Surface Treatment |
Painting, Plating, UV Coating, Silk Screen Printing |
| Mold Life |
50,000–1,000,000 Cycles |
| Production Batch |
1–100,000+ pieces |
| Turn-On |
15–30 days (depending on complexity) |
| Application Areas |
Industrial Equipment, Mechanical Components, Electronic Structural Parts |
Applications and Advantages
Applications:
Ideal for large-scale production of industrial equipment housings, mechanical components, functional accessories, wear-resistant parts, and electronic structural components.
Advantages:
- High precision meeting industrial-grade assembly requirements
- Cost-effective medium- and large-volume production
- Wide selection of materials with stable performance
- Diverse surface treatment options for varied applications
- Extended mold life suitable for repeat production
Frequently Asked Questions
Q1: Can you produce small batches?
A1: Yes, we support trial runs and small batch orders.
Q2: Do you provide mold design services?
A2: Yes, we offer one-stop services from design to molding.
Q3: What surface treatments can be performed?
A3: We offer painting, electroplating, UV treatment, silk screen printing, and more.
Q4: What is the mold life?
A4: Typically 50,000 to 1,000,000 cycles, depending on material and process.
Q5: What is the turnaround time?
A5: Standard processing takes 15–30 days. Complex projects require evaluation.
Customized Mold Services
We provide comprehensive mold customization solutions:
- Structural optimization and flow analysis based on product requirements
- Support for two-shot molding, insert molding, and high-temperature resistant materials
- Custom mold lifespan ratings for different production volumes
- Logo customization, exclusive color matching, and surface finish design
- Rapid mold trial and proofing services to accelerate project timelines